Case Studies

Cleaning Hard Water Scale From Reverse Osmosis Membranes

Cleaning Hard Water Scale Complete Water Solutions was called upon to help with Cleaning Hard Water Scale From Reverse Osmosis Membranes. The powder coating industry and the metals finishing industry have found Reverse Osmosis to be beneficial to provide clean water to clean and rinse parts. Using Reverse Osmosis metal finishing industries have reduced water [...]

Water Softener Fiberglass Tank Collapsed

Complete Water Solutions recently received a call from a metal coating facility that uses Reverse Osmosis Water for their paint rinse line when their Water Softener Fiberglass Tank Collapsed. Paint rinse lines prep the metal surface before paint or coating is applied. In some applications after painting the product is ran through a final spot [...]

18 GPM Reverse Osmosis Metal Cleaning & Cooling

Complete Water Solutions recently designed, supplied and installed an 18 GPM Reverse Osmosis Metal Cleaning & Cooling to provide Reverse Osmosis quality water for a metal extrusion process. The Reverse Osmosis water was used to rinse/cool the product. Without the RO Water, the hardness minerals and TDS (Total Dissolved Solids) caused spotting on the product [...]

Municipal Iron Filter For Water Supply

Complete Water Solutions provided an Iron Filtration system for a Municipality located in Virginia. The town water supply was increasing in iron getting close to being above the MCL for the town. Complete Water Solutions worked with the village to help design and supply a system that would deal with the ferrous iron. The town […]

Hemp Farming Water Treatment

Water Treatment For Hemp? First, let us start off with this disclaimer – Complete Water Solutions does NOT condone the use of illegal substances and this particular client is growing hemp for hemp products, such as Hemp Protein Powder. At Complete Water Solutions, we have completed some interesting projects over the past year – Library [...]

100 GPM Reverse Osmosis w/ Polishing Softener

Complete Water Solutions was asked to provide a 100 GPM Reverse Osmosis System with ancillary equipment. The RO System is being used to provide feed water to the boiler system. The boilers are high-pressure steam boilers requiring low conductivity, low hardness, along with low silica levels. First complete water solutions to a water sample for [...]

Dealkalizer Replacement At University

Dealkalizer Replacement with Another Dealkalizer? Complete Water Solutions recently worked on a  Dealkalizer Replacement At a University. A few years ago a customer was looking at replacing their dealkalizer with another dealkalizer unit. This application was for boiler feed water make up. In most cases today we typically would replace a dealkalizer with a Reverse [...]

Alternative To Lowering Cooling Tower pH

Complete Water Solutions was tasked to assist a customer with alternatives to lowering the cooling tower pH to meet the state DNR discharge limits. Cooling Tower pH Solution Current situation: The customer had several cooling water loops and towers that are all tied together. The cooling water is used to cool metal treating and forming [...]

Fleck NXT or NT Controller Upgrade To NXT2

Complete Water Solutions was recently asked to rebuild a Fleck 3900 NT Industrial Water Softener System. One of our recommendations was to upgrade the controllers on the softeners. The customer had the original NT digital controllers on the softener system (2 generations back). Upgrading the controller on a pre-scheduled plan can help with preventing an [...]

RO Pre-Treatment Change From Chemical To Mechanical

RO Pretreatment: Chemical to Mechanical! Complete Water Solutions was called out to a customer in Missouri regarding problems with their paint line Reverse Osmosis System. The customer was experiencing excessive membrane replacements (8 Membranes 2x A Year) and had several other mechanical problems. The customer was currently using antiscalant and bisulfite After performing an onsite [...]

Fleck 3900 Softener Emergency Repair

Complete Water Solutions was contacted by a food manufacture who was experiencing their waste water plant almost over flowing - upon further discussion they found that one of the softeners was stuck in regeneration. Upon further discovery we found the reason why and we fixed it. Some times you need some new parts. Broken Fleck [...]

Steel Mill Water Softeners – Emergency Repair

When your industrial water softener takes a break on Friday - Give Us A Call or any time your softener stops working give us a call. This softener decided to stop working on Friday @ 6 in the morning, and this customer made the right call - to us! We quickly sprang into action and [...]

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