Reverse Osmosis (RO) System Sizing Calculator

Quickly estimate the right reverse osmosis system size, membrane count, and operating flows for your application.
Built for engineers, plant managers, and facility operators looking for fast preliminary sizing.

RO System Sizing Calculator

RO System Sizing Calculator

Estimate system size, feed flow, and membrane configuration.

Required Production
Water Quality and Recovery
Membrane Type
Pressure and Pretreatment Reference
System Size
Feed Flow
Membranes
Vessels
Adjusted Permeate (with safety + margin)
Operating Permeate Rate
Estimated Reject Flow
Net Daily Production
Total Membrane Area Required
Flux Check
Application Notes
Water Type
Pretreatment
Membrane Type
Pressure Note
TDS Note
Design Warnings
Preliminary sizing tool only.

!!disclaimer!!

These calculations are for reference only and may not be 100% accurate. If you need assistance on verifying calculations or help with your system, please contact Complete Water Solutions technical support team.

Sizing a reverse osmosis system correctly is critical to performance, efficiency, and long-term operating cost.
Oversized systems waste capital. Undersized systems lead to downtime, poor recovery, and excessive membrane fouling.

This calculator gives you a fast, real-world estimate of:

  • Required system capacity (GPD)
  • Feed flow and reject flow rates
  • Membrane quantity and vessel count
  • Design flux and membrane loading

This calculator is designed for:

  • Industrial facilities evaluating new RO systems
  • Engineers doing preliminary system design
  • Maintenance teams planning upgrades or replacements
  • Anyone needing a fast budgetary estimate before a full engineering review

Enter your production requirements, operating schedule, and basic water quality assumptions below to generate a recommended RO system size.

The results provided are based on standard industry assumptions and are intended for preliminary design only.
Key outputs include system size, membrane count, and operating flow rates.

Final system design should always consider:

  • Full water chemistry analysis
  • Scaling and fouling potential
  • Pretreatment requirements
  • Temperature correction factors
  • Site-specific operating conditions

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